Sugarcane is Louisiana’s No. 1 valued row crop. Commercial sugarcane is a large grass that produces high biomass composed of sucrose in the juice and fiber. Upon receipt at the raw sugar factory, sugarcane stalks are shredded, and juice is extracted by a series of mills. The juice is clarified, evaporated, crystallized and processed into raw sugar and molasses. The leftover pulp is referred to as bagasse. Bagasse is composed of fiber (cellulose, hemicellulose, lignin and ash content), some field soil and water. The moisture content of bagasse is about 50%. Approximately, 30% of the sugarcane brought into the raw sugar factory for processing is bagasse.
Most bagasse produced at the raw sugar factory goes immediately to the boilers. Bagasse is burned as a fuel source to generate steam — the main energy supply for factory operations. However, the raw sugar factory does not use all the bagasse as a fuel source. About 5%-20% of bagasse production is excess and stored in large, nearby piles. These bagasse piles are expensive to maintain, a safety hazard and remove valuable acres from agricultural production.
The Louisiana sugar industry has spent decades and millions of dollars looking for alternative uses of excess sugarcane bagasse. One solution is the production of biochar from sugarcane bagasse.
Biochar is like charcoal and produced by heating sugarcane bagasse at moderate to high temperatures in the absence of oxygen. The composition of biochar varies with feedstock source (fresh vs. aged within the bagasse pileor bagasse vs. leafy trash from the field.) Composition varies with pyrolysis conditions (mainly temperature and time of treatment). The table below provides further information of biochar composition.
Type of Bagasse | Carbon, % | Fixed Carbon, % | Ash Content, % |
---|---|---|---|
Fresh Bagasse | 43.07 | 15.33 | 6.08 |
Biochar From Fresh Bagasse 350°C | 58.15 | 24.79 | 8.22 |
Biochar From Fresh Bagasse 500°C | 67.73 | 62.40 | 17.22 |
Biochar From Fresh Bagasse 650°C | 68.61 | 69.86 | 20.24 |
Type of Bagasse | Carbon, % | Fixed Carbon, % | Ash Content, % |
---|---|---|---|
Aged Bagasse | 25.75 | 13.72 | 20.30 |
Biochar From Aged Bagasse 350°C | 21.17 | 18.48 | 29.70 |
Biochar From Aged Bagasse 500°C | 35.66 | 31.69 | 50.86 |
Biochar From Aged Bagasse 650°C | 43.67 | 36.59 | 53.73 |
Benefits of applying biochar to the soil
Application rates will influence the cost of the application of biochar to sugarcane fields. U.S. Department of Agriculture Natural Resource Conservation Service programs may help offset these costs.
The rate range for biochar application is 1 to 2 tons of biochar/acre. A moisture content of 20% is recommended.
Application of biochar during the fallow year of the sugarcane production cycle is best. During the fallow year, biochar applications can be incorporated into the soil. An ideal application is to have the sugarcane rows in place and the biochar placed in the row furrow and then covered with field soil. The placement of biochar in the root zone will maximize its benefits to the sugarcane crop.
Annual applications can be made but incorporation will be more difficult. Again, it is best to place the biochar near the root zone of the sugarcane plant. If the biochar is not incorporated into the soil and left on the soil surface, soil applied herbicides may be bound by the carbon and become inactive.
Improving soil properties is a long-term process. Some of the benefits to sugarcane may not be observed until the end of the first crop cycle or even into the beginning of the second crop cycle. Biochar can improve the cation exchange capacity (CEC) of the soil; however, the duration of this effect is not well understood. The application of biochar will improve soil health for Louisiana sugarcane production.
To monitor soil health, take soil samples to estimate soil nutrient levels and soil organic matter content.
A load of biochar is being readied for a fallow field application. Photo by Isabel Lima
The row on the left has received an application of biochar into the row furrow. Sugarcane is being planted after the biochar application.
Photo by Paul White
Biochar in row furrow. Photo by Isabel Lima